Encon’s Innovative Carbon Fibre Fan Blades - Upgrade for a successful performance at a Global Refinery Client in Turkey
Encon’s Innovative
Carbon Fibre Fan Blades - Upgrade for a successful performance at a Global
Refinery Client in Turkey
ENCON’s Commitment
to Innovation and Efficiency
At ENCON, we
take pride in delivering innovative solutions that drive energy efficiency and
operational excellence for our clients worldwide. In our latest collaboration
with a prominent Global Refinery Unit, we implemented a comprehensive
cooling tower upgrade to enhance performance and sustainability.
This project involved replacing traditional FTR fans with our advanced Carbon Fiber Reinforced Polymer (CFRP) fans—designed to reduce energy consumption, minimize operational wear, and maximize cooling efficiency.
Project Highlights
- Improved System Reliability:
Significant reduction in gearbox vibrations, resulting in increased equipment stability and longer lifespan. - Energy Savings:
Achieved an average energy savings of 34.17%, reducing power consumption and operational costs for the client.
Optimized
Cooling Performance:
The same cooling performance was achieved with only 5 fans in operation,
compared to the 6 fans previously required, demonstrating superior resource
optimization.
Performance Comparison
| Metric | Previous Configuration | ENCON CFRP Fans | Improvement |
| Power Consumption | Up to 247.6 kW | 161.0 kW | 32.4% to 37.2% |
| Gearbox Vibration | 3.931 mm/sec (avg.) | 3.603 mm/sec | Reduced Vibrations |
| Airflow Efficiency | 752.19 CMS | 770.73 CMS | Increased Airflow |
ENCON Innovative
Carbon Fibre Fan blades – A Smarter Solution
Our CFRP fans feature
precision-engineered carbon fibre blades that ensure optimal performance while
significantly reducing energy costs. These fans are built to meet the highest
global standards, including ISO 9001, 14001, and 45001 certifications,
ensuring unmatched quality, safety, and durability.
By partnering with
ENCON, this Global Refinery Unit has set new benchmarks in sustainable operations
and energy efficiency.
Let ENCON help you achieve your operational goals with world-class engineering and energy-efficient solutions. Contact us today to learn more!